Electric spark machines a machine tool with Rou Kegang

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The development of mould technology makes model the range is more sophisticated, imperceptible model antrum is more, and rise ceaselessly as what ask to mould life, mould material subsequently harder. To this, electric spark machines a machine tool to have its distinct advantage. High speed takes the machine tool that machine tool of silk thread cut is Chinese original creation. It from 20 centuries pass since 60 time 30 old ceaseless development and perfect, already became a mould to machine indispensable equipment now, also be Chinese mould the electric spark with maximum amount of the equipment in producing a business machines a machine tool. It can satisfy the need that general pattern machines on inferior price, but what ask as what the mould makes taller and taller knead dough takes machine tool of silk thread cut to low speed is high-powered, it faces quite grim situation. The development strategy that high speed will take filar cut machine tool henceforth should be to foster strengths and circumvent weaknesses, with cheap machine tool is given priority to in development, make the machine tool is mixed to proper treatment precision, good treatment stability maneuverable the way that reachs good sexual value to compare develops. At present low speed takes a machine tool of cut of electric spark line and electric spark forming machine the entrance amount of the bed is very large, especially numerical control electric spark machines a machine tool, market of Chinese machine tool is had rate is inferior. Comparative domestic and international product, chinese equipment is put in bigger difference really between as advanced as abroad equipment. The production cycle that adds the mould of market competition demand of drama increasingly is shorter and shorter, industrial product part is large change and precision land increases requirement pattern ceaselessly large with each passing day change and nicety is changed. Electric spark processing technique also should catch up with these ask. The dependability that raises electric spark to machine a machine tool ceaselessly, continue to reduce electrode loss, farther simplify operation, raise automation degree to reach reduce machine tool cost, still be the development direction of machine tool of electric spark treatment. Rise to put forward with what green creates the strategy as what environmental protection asks, the concept that green electric spark machines already was carried schedule, and already was mentioned what electric spark machines can last strategic height. Delegate of China of Inc. of machine tool of accept of Europe of tooth of Ke Mingxi class is in the milepost king of electric treatment industry machine tool of treatment of chief delegate report filters traditionally because the system uses one-time filter core, become the pronoun of cost and pollution almost. Astute user not only witting change what filter core brings is direct purchase cost, change the labour cost of the process and stop the dominance cost such as opportunity cost, more witting as a result of undesirable filter system and the manufacturing efficiency that bring about drops, character is not stable etc bring about time waste and order cycle lengthen and brought shadow cost. As the progressively and thorough popular feeling of environmental protection consciousness, and of laws and regulations of environmental protection law build perfect, because the discard and brings about environmental protection sex of one-time cost material is potential,cost also gets the attention of increasing normative enterprise. Joint-stock company of machine tool of Spanish Europe accept made a machine tool of first electric spark 1952. In the past 60 old, ceaseless innovation goes multinomial report to machine the banner technology craft of the domain, include power source of pulse of intelligence of BES expert system, SAAC, AES to turn over electrochemical machining, Microfine compound discharge is direct leap of high speed of lens face treatment, RIB is deep groovy treatment and Aqua-Prima maintenance-free filter system. Among them Aqua-Prima lifelong maintenance-free filters systematic can says " the milepost of electric treatment industry " . Aqua-Prima lifelong maintenance-free filters the system is to be based on the mechanical of complete physics property to filter means, won't produce pollution 2 times or pollute again, won't need additional additive to come more move or grafting cost. The system includes: Mineral filter core, reclaim from clean orgnaization, waste residue implement reclaim with waste liquid implement. Mineral filter core can offer those who be as high as 1 μ M continually to filter quality, such report machine 2 discharge in the process to be able to get be controllinged effectively, raise the exterior integrality that report machines thereby, the uniformity of surface roughness of the effective control that includes remelting layer, surface rises, the surface is microcosmic the inhibition of crackle. The dependability that this machines quality to rise and stabilizing report and stability are crucial. Aqua-Prima makes from clean orgnaization this kind " continual offer high quality to machine fluid " the life that ability accompanies whole machine tool period. Discharged change filter core and the cost of raw materials of generation, artificial cost, stop the direct cost cost such as cost of opportunity cost, delay one's work, administration fee, more economic the overhead expenses such as the delivery cycle, depreciation cost that saved a machine tool, make carry is reduced considerably with charge. The basis is calculated actually, the time that initial stage is not in to giving systematic investment can reclaim. Aqua-Prima reclaims implement the electrolyte farewell that can give the area in crossing filtration Cheng closes use, and do not generate any waste. More important is it still can reclaim those who machine process generation is useless " abandon " content. The trade is processed in precious metal, useless " abandon " of content reclaim can bring considerable extra income. Past filter core understood instantly after the person that use is comparative " package month " the supplier is OK the mystery that low provides favourable service. Aqua-Prima lifelong maintenance-free filters the system is self-evident to environmental contribution. This not only body is used now just reduce litter, more important is whole supply what raw material, chemical to such as lumber additive, chemical adhesive and other energy resources decreased on catenary is meaningless use up. Aqua-Prima lifelong maintenance-free filters the system is in actual application, body reveals a lot of advantages. The polishing time that for instance mould industry cares can decrease effectively. According to the feedback of Europe accept client, can you machine on traditional scintilla machine and need a month 20? Does the polishing working procedure of H arrive lesser insufficient 4? H. And the application of aerospace industry is more wide, because weigh frit layer,can be by effectively control inside the limits of <4 μ M. The treatment of the sealed chamfer of the treatment of hole of dustpan of the treatment of this gas film opening to such as lamina, Kong Duan that enrage film, oriented lamina, and processing of the foreword before the foliaceous form plastics of high-pressured turbine lamina, coating, the integrality that can make sure its report machines the surface asks. In car mould industry, tire mould material is aluminium alloy, alumina brings the loss of mortality through filter core to general, its filter the life of core is less than cut 1/3 when other data. And Aqua-Prima lifelong maintenance-free filters the system is OK and complete insusceptible, agree with all material cut. Aqua-Prima lifelong maintenance-free filters systematic can says " the milepost of electric treatment industry " . Forming machine of electric spark of series of more than 40 NX bed, and line cut machine tool deployed electric spark of series of more than 20 AF Aqua-Prima lifelong maintenance-free filters system. Is old brand new does market of army report treatment show martial prowess had you heard of the machine tool that fight hill? Face this problem, the answer that believes the personage inside great majority course of study is affirmative. But in electric treatment domain, "Fight hill " this name is almost unmanned and witting, because fight the equipment of hill,this is not bad, the time that enters this field because of it however is still short, here it can calculate only do " new show " . 2012, fought hill to exhibit first on Korea SIMTOS exhibition electric spark of immersion of high accuracy of its NW series line cut machine tool. NW series includes NW370, NW570, NW800 and NW1100 4 kinds of model, among them NW370 and NW570 already upgraded to be mixed for NW370 Ⅱ NW570 Ⅱ . NW series machine tool is the crystallization that fights the machine tool technology that hill innovates ceaselessly, the group of professional research and development that fights hill to have a 30 more than person in Korea headquarters is in charge of report machining the development of equipment, in the group besides have it is besides the engineer with deep attainment of electric treatment industry, still invited the expert that comes from Russia designedly. The device of AC power source that NW series uses is this group of special research and development. In Korea market not common expression, built sufficient confidence to fight hill to develop broader market, china developed the rapiddest country of course to make the first selection that fights hill as global manufacturing industry. May 2012, fight hill formal blow march the bugle of market of Chinese report treatment, hua Dong area becomes his the first cuts a point. In addition, the tremendous potential of contain of market of the high end in China, also be to attract a bottle of hill to march one of Chinese reasons. What common saying says is good, all things start is bad, share to wanting to be in the electric treatment market with bristly ace together " cake " more such. In the openly engage in a battle with the competitor, superior product performance and excellent product quality made the weapon with a bottle of the most powerful hill. NW series machine tool is in the respect such as treatment of accurate cross section, complex form treatment, fluctuation abnormity treatment, cone treatment and jackknife treatment has admirable show, can improve product appearance considerably bright and clean degree, improve manufacturing efficiency then. The plant of AC power source that its own patent can prevent effectively to electroanalysis corrode, the high speed that realized rough machining and finish machining is changed, can improve the appearance bright and clean degree highest achieve Ra0.

22 μ M, the line prevents to control a technology in having treatment process. The departure of rough machining and finish machining, assured to discharge circuit board stabilizes the job and raise first time to machine speed. To improve the appearance bright and clean the loop unit that spend and adds, stage appearance is machined in the 4th bright and clean degree can achieve Ra0.

22 μ M or smaller. Restore circuit through using power, stabilized discharge electric current and reduced machine tool power to use up, discharge power rises 65% . NW series uses report to heat the automatic termination of means, can raise wiring to be led successfully likewise in the treatment in water so, although the string is broken in treatment, also can be in former position is automatic wiring. Used servo electric machinery to raise wiring to be led successfully, other part need not change when changing electrode silk diameter, use report to cut means to increase wiring rate and stability. In addition, to assure voltage stability, added circuitry of supply of AWT power source board, automatic wiring 3 phase function makes wiring rises into power likewise. NW series uses convenient and efficient Vision 640iW system, operation interface is handy understand easily. Feet of grating of high accuracy of use standard type, the precision that assured a machine tool and surface are bright and clean degree. Automatic lubricant device is passed to sharp movement slideway and ball guide screw automatic eject lubricant, assured the stability of equipment and wear. Thirdly layer interior filter rose to filter efficiency, and the treatment that made sure in fabricating high speed is stable. NW370/570 uses means of new-style workbench shift, machining medium or small when workpiece, axis of X axis and Y axis and Z, U and V axis are completely apart, make tigidity increases, the structure is compact can the managing working hours of utmost and space. The pillar shift means that NW800 uses the imitate technique that adopts a bottle of hill spy to have to design, have extremely tall tigidity and stable structure. NW1100 is the product that designs through structural analysis and imitate plan likewise, use the Y axis with higher security to establish pillar shift pattern, it is the optimization design that large mould machines. Nextpage fights all report of hill to machine equipment to install an entrance formerly from Korea at present, product quality got assuring strictly. Report machines the after service of equipment to also be in charge of entirely by Korea headquarters, although be apart two ground, but time is answered after this does not affect its to make work, fight hill to assure what will hurry to a client with the rapiddest rate beside. To the development foreground of the market is being machined in report, fight hill confident, believe to pass indefatigable effort, fight hill to be sure to become the person that report machines the outstanding in the domain. What newest tall sex price compares Mill company of A Jixia of GF of Switzerland of machine tool FORM20 to roll out is brand-new the forming machine of electric spark of tall rigid numerical control of the design bed FORM20, because its versatility, dependability is mixed,use convenient sex to become price of the sex on the market to compare top machine tool series. To general pattern industry, at the same time certain and specific industry, for instance aerospace, car and industry of news news report, new machine tool was offerred ensure successful character and superior performance. The FORM20 machine tool that new Switzerland designs raised the threshold of machine tool of standard type electric spark. The pulse power supply that Switzerland holds formerly and other level configuration can make FORM20 machine tool becomes client product to machine catenary surely medium comprehensive model partner. Compact innovation is managing the space takes the design concept that creates more value for the client, FORM20 machine tool is machine tool of electric spark of congener standard type is medium on the market cover an area of an area the smallest. Mere 1? The machine tool width of M, can hold the work of size of next 800mm × 500mm however. Cover an area of an area smally, more lading space, for the user cost of managing and many hire. The high-end intelligence that the core of the machine tool of FORM20 of pulse power source of high-powered low cost is former outfit of company of Er of rice of Swiss A strange summer is efficient pulse power source (IPG power source) . Most the power source of the most powerful electric spark pulse on the market, IPG pulse power source is compositive high-powered the character with low cost. It is uninterrupted optimize each pulse, although be in,treatment also can reduce electrode loss substantially when best exterior surface roughness. Discharge process can be optimized to machine a particularly consistent surface quality thereby inside a few seconds. Is the electric current of the biggest treatment of FORM20 80? A, electronic-controlled ark has cooling circulatory system. Through electronic-controlled the temperature of dustproof device and cooling circulatory system monitors ark and stable device ensured electronic-controlled an electric component inside is long with honest service life. The system of expert of TECFORM process designing inside FORM20 machine tool is the buy inside expert of TECFORM process designing the optimum behavior that user self-confidence, safety and apace acquire a machine tool and ideal treatment outcome. This system need not handlers adjusts discharge parameter. The optimal treatment parameter that chooses automatically rose to machine efficiency, increased manufacturing time substantially thereby. The AC FORM of the newest generation that man-machine operation interface promoted productivity to be in pair of many die shops to undertake investigation and study develop on the foundation and come operated an interface to optimize the technology that the mould makes. Develop after the opinion that studied these investigate data and ergonomics expert and the framework of this operating system and position are become completely. The newest operation interface of GF A strange Xia Mier is used very simple, his success depends on better supportive mould machining the production of the enterprise not only, and develop together in future and them. Easier workpiece preparation measures edge C axis to rotate from simple Z axis way measure workpiece, these the most general measurement circulate compositive inside FORM20 machine tool. These measure a loop to be able to have fixed position to workpiece, because this handlers need not adjust workpiece. Such, workpiece installation is inside treatment area when need not spend time hand to move corrective can begin as soon as possible to machine. All sorts of options a variety of options are outspread the process capability that FORM20 machine tool makes the person is deep originally. These options include the processing technique that mix pink, optimized the speed that large area machines and exterior quality. Economy linear electrode library, FORM20 machine tool is versed in 4 times. Solid C axis options but linkage CNC Machining and big inertia treatment. Technology of new discharge of Europe auspicious all alone " EAGLE POWERTEC " the firm of Ou Ji search that headquarters is located in German Boer Bach (OPS-INGERSOLL) it is the high-end technology associate of manufacturer of a lot of die on the world. Be based on the experience with automation is machined for long in treatment of black lead electric spark, high speed, can offer the most efficient technology on the world for die manufacturer. Ou Ji alls alone scintilla machine has unique dragon door structure to design, make travel of the treatment inside effective space more extensive not only, outfit of convenient still workpiece is placed and machine its every corner. Be as high as 1.

Of 4g carry knife acceleration, reduce auxiliary discharge time greatly, improve efficiency 50% above. Although machine deep antrum, also do not need to develop fluid, did not accumulate carbolic problem. Unique pulse figure from adaptive control, every discharge pulse is good figure, ensure even if little space discharge, also can accomplish expensive stuff purify rate and the smallest turn electrode loss, saved production cost and electrode cost of material greatly. More profit alls alone with auspicious of black lead Europe unique mould efficiency promotes a technology, mould industry also avoids without reason again now black lead and did not talk. Rather: Use EAGLE POWERTEC technology, can make discharge machined a process to achieve unprecedented stability successfully. Machine a respect in black lead especially, this kind of ability can get be developinged adequately. Discharge while material purify rate rises space is the least change, make electrode loss is reduced considerably significantly again, because this uses gain foreground,good black lead electrode has made the certain way that prospective discharge machines. Material purify rate breaks up times adaptive particularly pulse appearance, efficient process monitoring, remarkable those who rise carry the process stability with the assorted extremely high achievement of knife slipstream energy, rate of purify of the material when undertaking black lead rough machining can break up one time. At the same time electrode loss can be eliminated basically, because this needs only in a lot of application,an electrode can be finished. Additional, adaptive pulse appearance brings about scintilla clearance reduce, achieve better exterior precision. Outstanding process is controlled, make although also do not need to develop fluid when machining hard alloy,discharge is machined, raise material purify rate and exterior precision significantly. "EAGLE POWER JUMP " high speed carries knife technology discharges through what optimize significantly and carry knife time improves efficiency; Shorten handling time can be amounted to 50% ; Carry knife speed can amount to 18m/min. Nextpage actual application saves cost through utmost of EAGLE POWERTEC technology. With how model antrum black lead is machined (8 antrum repeat a pattern) for exemple. When making complex electrode, production cost often the cost of itself of treatment of prep above discharge. EAGLE POWERTEC technology issues electrode of leave out finish machining in a lot of circumstances, use an electrode to be able to complete full treatment only. As a result of leave out the production cost of the 2nd electrode, cost is great reduce. In addition, return leave out measure the auxiliary time with set. Saved time and cost, realize tall gain. Automation product line regards an overall product and service as the supplier, oujisuo rolled out new idea -- advanced technique combination and the perfect union that the project devises good automation solution. Can get promotion through producing the periodic standardization that optimize and produces a course to make produce. We measure a body for the client consign of custom-built, whole is comprehensive solution, make efficiency the biggest change. Use product line of new automation of EAGLE MultiChange Linear, everything all can come true. Carry out a proof, reliable SICOM guide makes sure the system is below standard mode, can carry 130kg easily bearing. This system can join the whirl of individual fixed position knife library, join measure an instrument, and the discharge of all sorts of model shapes and high speed machines a machine tool. The congener machine tool of other firm, other even technology also can join into automation product line. This system can undertake extending at any time, can increase number of machine tool stage, increase knife library or outspread slideway. Automation makes a technology make manufacturing cycle shortens, working flow is more agile, bring additional yield can. The application of standardization makes precision rises significantly, clear advantage is brought in precision and quality respect. The U3 machine tool that improves manufacturing efficiency effectively 2012, mu Ye rolled out the discharge of U3 line cut that can improve treatment efficiency effectively formally to machine a machine tool, the repetition with its face coarseness, accurate high quality precision and high speed treatment improved manufacturing quality effectively. U3 machine tool uses system of mouth of accurate circle seal wire, can assure the treatment precision of good tiny taper. ø0.

The initiative aperture of 4mm can come true of 100% wear a line automatically to be led successfully, although wear line pitch,also can finish nearly very much wear a line automatically. Its are optional electrode silk diameter is ø0.

1mm, ø0.

15mm, ø0.

2mm, ø0.

25mm and ø0.

3mm. Circle seal wire need not do precision to adjust when mouth installation, whole installation process can be finished inside 45s. Installation of seal wire mouth is inside opening of narrow fixed position whorl in order to assure its verticality. The cooperated a face to assure seal wire mouth position precision of accurate treatment. Mu Ye locates of oriented technology apply, namely lead system in seal wire mouth with the V that a sapphirine material installed to pledge between electric conduction piece oriented piece, ensured although electric conduction piece wears away to also can assure cupreous silk and electric conduction somewhat piece the contact between is good. U3 machine tool is simple and reliable and compact nose design, offerred powerful eject water column to wear a line automatically, can sweep the contamination of surface of seal wire mouth, assured to wear the stability of the line automatically. In the meantime, new electric conduction piece the adjustment that locks up calm system automatically to be able to finish electric conduction piece quickly and locking. Of U3 machine tool efficient it is OK that double eject wears route system automatically going up the high-pressured water column that mandible of nose circle seal wire and in-house eject give small diameter. Should wear line aperture state bad to perhaps be broken when the line restores, can automatic open knocks the machine tool peck route system, rise to wear the successful rate of the line automatically. Double spray system and knock the high speed that pecked route system to assure mouth of circle seal wire to wear a line, inside commendatory line way and workpiece height limits, finish easily inside 10s wear a line automatically. In the meantime, new fusing cuts route system to apply to all line means, the line segment after cutting a line does not have burr, ensured the success that wears a line is led further. 3 knives machine condition of use standard of U3 machine tool to be able to achieve the face coarseness of Rz3 μ M, manufacturing efficiency got rising considerably, the treatment that can satisfy mould of accurate metal punch to receive a standard to class especially asks. The taper of U3 machine tool compensates a function to include to get used to angle compensation, dispersive compensation and point compensation. Can use dial gauge to undertake metrical directly on the machine tool, need not get off workpiece measure, saved handling time greatly, rose to machine efficiency. The program of U3 machine tool makes demon can coach operation personnel passes 3 simple measure to complete the operation of the machine tool independently inside the shortest time. The first pace is project interface, this interface uses set to machine condition and treatment method, in operating personnel to be able to machine conditional library bulkily from Mu Ye, relaxed ground finds the treatment method that suits most; The 2nd pace is setting interface, can undertake in this interface workpiece installs the setting of clip; The 3rd pace is operation interface, what basically show here is treatment status information. 15 inches when U3 machine tool deployed adjustable height rotate type clavier input touchs screen, the operation is very handy, can make operate personnel more agile ground gets used to each job, improved work efficiency. Its workbench is close to easily, can pass what mechanical spreader realizes of all kinds and large work to assemble and unassemble. Want to obtain stable geometrical precision, must rely on good rigid structure, is not to depend on electronic compensation. The rigid structure with U3 modular machine tool, although be below harsh environment,also can maintain good tigidity. In punch industry, time is crucial. The surface that discharge of cut of line of Mu Ye U3 machines a machine tool to machine 3 knives to be able to achieve Rz3 μ M is bright and clean degree. The rigid structure of the machine tool can ensure the motion between each component can get used to the treatment of any circumstances. The rate of this kind of market, machine tool that repeats coarseness of precision knead dough to be an organic whole improved manufacturing efficiency greatly. The discharge of cut of line of series of MV of series of MV of new generation machine tool that function innovates in the round machines a machine tool to be electric machinery of 3 water chestnut newest the discharge of cut of high accuracy line that roll out machines a machine tool. Apply to the accurate component treatment such as treatment of all sorts of high accuracy mould and aerospace. Have MV1200, MV2400 two kinds of norms and S, R two level, journey of axis of MV1200 X, Y, Z3 is 220mm of × of 400mm × 300mm, can process work of 305mm of × of 810mm × 820mm; Journey of axis of MV2400 X, Y, Z3 is 310mm of × of 600mm × 400mm, can process work of 215mm of × of 1050mm × 700mm; Shift of axis of U of two kinds of norms, V is measured it is × 150mm of 120mm × 120mm and 150mm respectively, but taper of old point of view machines 45 ° of corresponding ± (anthology match) . Opportunity of treatment of discharge of cut of MV series line uses sleeve formula drive of linear electric machinery, overcame the technical confine of the flux of 90 ° limits that linear electric machinery can use common flat type to answer relatively with slideway only, 360 ° use full week flux, efficient commutation flux is driving force, decrease to be mixed with n considerably at the same time medicinal powder quantity of heat, answer the influence of precision through reducing temperature and electromagnetism effect, implementation machine tool is long the maintenance of precision. The photoelectricity drive system that uses accept second to answer (Opt Drive System) , the servo amplifier that carries development of proper motion of 3 water chestnut and system of M700 series numerical control, add match a unit of length of absolute value grating, rise through fiber-optic transmission technology answer speed and control precision, raise treatment precision thereby. In addition, of the innovation it is OK to wear filar function automatically limits of curved curvature of corresponding electrode silk from 3% expand 10% , fit all sorts of pattern that wear silk (dot of the fracture of wire in gush water, anhydrous, water wears silk) assure to wear a success automatically to lead. Below the premise that assures to machine speed and precision, energy-saving sex and of moving cost the additionally one big characteristic that reducing is MV series machine tool. With 3 water chestnut before type is comparative, can realize power consumption to be cut down at most 69% , filter cost is highest reduce 45% , electrode silk wastage decreases at most 46% , cost of ion exchange colophony is highest reduce the energy-saving effect of 25% . Low-pressure distribution product is sold in Chinese market from 1966, electric machinery of 3 water chestnut regards automation as the integrated supplier of the product, contented market machines all sorts of demand of machine to arriving from automation product, and in social infrastructure construction, car, semiconductor is mixed each domains such as the machine tool are supporting the rapid development of Chinese manufacturing industry. Automation of electric machinery of 3 water chestnut (China) limited company, the sale that is in China as product of automation of industry of electric machinery of 3 water chestnut and service orgnaization, give priority to body concept in order to reduce TCOE, devote oneself to to help Chinese client build the most appropriate integrated solution, raise a client to arrive from picture of look forward to, design apply, safeguard those who wait for whole process to use efficiency, reduce integrated cost for the client. Its scope of business covers industrial automation and Electromechanical unifinication product, include to be able to invent screen of Cheng controller, feeling, frequency control implement, communication servo and numerical control system, substantial product line provides overall support for Chinese user. CNC Milling CNC Machining